I'm taking my cart to the dealer sometime this week to have a flow-rite watering system installed so I will talk to the service guys about a firmware update and report back here. If you find your batteries do start to charge, you need to keep the discharge levels at the recommended levels to avoid this situation in the future. Other causes are stuck cables and worn parts. To check this, remove the charger from the wall and inspect the connector and see if the pins are all up properly. Plug the vehicle back in and repeat the charge cycle. When your golf cart doesnt charge, go through checking the batteries first to establish whether this is the problem. It turns out that there is good reason for the confusion. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. If the water runs too low, it can shorten the life of your batteries. My cart is a 2020 i40 originally bought in August of 2020. It is good to follow the standard air pressure level. If the reset works but the gauge continues to act abnormal, please contact your dealer for a replacement unit. Batteries are warranted for a period of 2 years from the date of sale. Charge the cart then let it sit for about a hour after the charge cycle is finished. How To Fix EZGO 48 Volt Golf Cart Wont Move Problems? The I40L has a high torque 14:1 rear. I usually start by testing the entire battery pack voltage using a simple voltmeter. 0-25mph I've clocked at ~12 seconds. This is a very common problem of ICON Golf Cart, and most Cart users face this problem very frequently. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . A red reset button should be present near the main battery power supply. The battery is the primary culprit behind this malfunction. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. You will notice that you have a charge indicator on the body. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. Choose Your Own. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. All batteries, regardless of their chemistry, self-discharge. Can one use a RXV state of charge on a TXT. Should fix the issue. 4-boltpatterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. This will save you from the hassle of calling a mechanic and spending money on the repairs. #6. The average lithium ion golf cart battery can charge 3,000 to 5,000 cycles in its life vs. the average lead-acid battery charging just 1,000 total cycles. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. The other type of battery is Lithium Ion Phosphate or Lithium-Ion. Tampa, FL 33619, Check all lights (headlights, taillights, turn signals), Check and fill battery water levels (serviceable batteries only/distilled water only), Clean battery terminals of corrosion and apply anti-corrosive spray/gel, Tighten battery terminal connections (95-100 in. Windshield repair/replacement is not covered when damage is a result of breakage from road debris or a strike from an outside source, or if it has sustained damage due to misuse, abuse, or excessive wear & tear. You can go to the tire servicing center and fix the leaks. If you want to make good use of the golf cart, then an engine swap might be the perfect plan. Hello! Experience the convenience of a downtown driver without the expense of an electric car. Yes. However, if that is not the case, then you have no other option but to reinstall a new battery. The Yamaha G29 is a robust golf cart which is pretty durable. When you plug the charger into your Club Car, the OBC will tell the battery charger when to start and stop charging based on the voltage levels in your batteries. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. 4406 Madison Industrial Ln. Part of the golf carts regular maintenance should focus on the tires, where you inflate them if they are low on pressure. New batteries are initially about 75% of their full strength. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. You will not hear a clicking sound while starting the cart if the solenoid is damaged. There may well be no problem with the wiring or the batteries, but the charger itself may be having issues, and this is the reason your golf cart isnt charging. The main reason behind the brake-related problems is loose bolts on the lift kits. Golf Cart Issues. In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. If you are not technically capable of checking this, it would better be left to a qualified technician. Thorough probing of the brake unit will lead to the root of the ICON golf cart brake problems. Then there is me with the original Delta Q onboard charger removed. The brake-related problem might occur because of a variety of reasons. But how, Read More how to do a Harley Davidson golf cart engine swap?Continue, Do you own a Yamaha 48-volt golf cart? Tampering with the charger or charger algorithms. Lithium-ion batteries (72 lbs.) If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. However, make sure not to overcharge them. Ultimately, the user sees a slouching, unusable tire. The following are the probable solutions to the overinflated tire problem. If your golf cart isnt charging, you need to check that the wiring on the charger is good. But make sure to check the terminal cables, voltage regulator, spark plugs etc before changing the batteries. To solve battery-related problems, the following procedures can be followed:if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-box-4','ezslot_6',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); Firstly, check whether the battery is charged or not. Undo the terminals from the battery posts and soak the corroded area in the cleaner or baking soda solution for about 5 or so minutes, then put on some gloves, grab your wire brush, and keep scrubbing until it's all gone. When this happens, the first reaction is that the charger has failed, but often that is not the case. Press the key to reset the motor and cover. Just charge them up, and they're ready to go. Many people have had problems with their golf cart batteries not holding a charge. It is very important you let it charge until it is completely done. You dont have to worry about the buildup of sulfation, and you also do not have to worry about watering the batteries. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. However, a malfunctioning battery is one of the major problems of the ICON Golf Cart. This means that you do not have to deep discharge or completely discharge a battery before recharging it. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. The Staff . Alongside its strong specification, it is able to bring out the full extent of its power with ease. And then, change the old tire with the new one. The solenoid is a crucial component of golf carts, comprising a steel plunger and a thin wire coil going around the plunger. Filter by Sort by 45 products ICON i20 - Indigo Blue with White Seats - $9,499 Call for Inventory Even though the direction switches are built for thousands of uses, if you drive your cart a lot or bought it used, there will come a time when this switch will fail. The connections are another culprit behind the malfunctioning motor. Yes. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. Get rid of the sulfate buildup with sandpaper. The warranty start date begins the first date of cart delivery. Yes, batteries can freeze if they are left in a state of partial or complete discharge. Golf Cart Charger Cord Fits Icon EV, Advanced EV Aetric Golf Carts. That is why you should always handle and maintain your vehicle according to the user manual. The wearing out can be due to a high current passing through the coils. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. Admiral Advantage by Red Hawk Yes. AGM batteries have advantages and disadvantages and are a good option to be used in golf cars. Find a dealer. Yes, proper care of your batteries can maintain a longer life. Driving your cart until it is flat is not recommended, as you may end up depleting the batteries so much that you may need to replace them. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. When the air pressure gets below the standard level, the tire inflates. There might be several reasons for motor burnout. You can remedy this by using a general charger to charge each battery separately to boost the charge and then hook it to the charger and see if it works. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, The battery terminals may be loose or corroded. Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. We had a similar problem. Cant find the answer(s) you are looking for? Lithium Batteries Substantially Reduce the Weight of Your Golf Cart. If the tangling led to their destruction, you must replace them. This is because they offer high currents and are also spill-proof. The following issues are the probable reasons. Your ICON golf carts braking system might develop issues after prolonged use. They have a configuration of either 6X6V batteries or 8X6V batteries. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. This happens when the brake of the cart gets hampered. This combination of heated components might burn out your motor. Hopefully they will guide you with a proper solution. A solenoid is a wire made coil that is used as an electromagnet. Traditional Lead Acid batteries can weigh up to 330 pounds! To resolve this issue, replace the cable, try to flatten it out, tighten the lift kit nuts, or have an expert complete these tasks if you lack the necessary tools. However, there are a few disadvantages as well. As long as the solenoid can be repaired, it will kick start when the ignition system is working properly. An example of data being processed may be a unique identifier stored in a cookie. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. The terminal cable can be clogged with corrosion and debris which is causing the problem and cleaning them will solve it. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Every Cart has a maximum weight-bearing capacity. The Icon golf cart i40 series has a seating capacity of up to four people. Its between 15 to 25 pounds per square inch. If the indicator does not show, it signifies a problem with the battery or charging system. Lithium batteries are very light compared to traditional batteries. Check the main cables to make sure there isn't any corrosion. You can check the air pressure rating in each tires rim to determine the proper pressure. Additionally, the complications are minor and fixable. Whereas the Icon i20 is limited to just two people. A new solenoid may cost around 15$-110$. Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. However, be very careful while changing the solenoid. If the water inside the battery chambers is finished or insufficient, the battery will not work. So, what are the common ICON golf cart issues? However, following the above-mentioned solutions, you may find a good way to properly maintain your golf cart for years to come. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. The cart zips nicely up to 25mph (I've seen 26 and 27 but most of the time flat-out my cart only hits 25mph.) The main issue related to the motor problem is motor burnout. If the flashing continues, it is possible that the . Remember that distilled water is the medium for the electrolyte reaction, and if that is low, the battery will struggle to recover charge. Yes. Lug Nuts should be torqued to 55-65 FT LBS. ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. Always keep your batteries topped off through the wintertime and lever go 30 days without charging.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-leaderboard-2','ezslot_7',119,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-leaderboard-2-0'); There is every possibility that could end up replacing batteries depending on the level of damage done, but we will discuss testing batteries a bit further on. My neighbor just got his I40 delivered. Visually inspect any wiring to resolve this issue. #4. Classic 4 PLUS . Corrosion leads to sulfate buildup, which will hinder the current flow. Every tire has an expiration time. However, if the electrolyte level is extremely low or the plates are exposed to air, add some water to cover the plates before starting the charge cycle. Your ICON golf cart will occasionally experience troubles with the tires, primarily because of low pressure or a puncture. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. You should consult a professional or visit the nearest ICON service center for a faulty charging system. Do not let the rag or paper towel get wet enough to drip on other parts of the car. Painting a golf cart with krylon fusion: How To Do It Right? The freezing temperature of the electrolyte in a fully charged battery is -92F. If the solenoid is not totally damaged, experts may repair the parts of it and you can drive your cart again. That is when you know that your Icon golf cart has a flat tire problem. Take the mounting brackets out. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-large-leaderboard-2','ezslot_9',107,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-leaderboard-2-0'); Several steps can be taken to overcome the problems created due to the malfunction of the brake. Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. Only distilled water should be used to fill low water levels. The cause of a Club Car golf not charging is either a dead battery, a damaged power cable, or a faulty charger. Pour the solution over the terminals and let it work; you should see some bubbling, especially if there is residue, and then use an old toothbrush to scrub the terminals clean. Check the electrolyte levels and add distilled water, if required. Evolution Classic Golf Cart Line. You will know it when it starts to move a lot slower. The first step is to try and reset the cluster. The warranty period of the batteries is 2 years. Additionally, they drive smoothly, ideal for a day out on the golf course. When this happens, there are no other choices except to replace them, and if you get that kind of performance from your batteries, you have done very well indeed. Therefore, AGM batteries are a great option for use in golf carts. Even though you may think its a charging problem, it is not related. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. Lets examine each of these issues independently so you can troubleshoot in a sensible and logical process and then find out what the problem is, whats causing it and how to fix it. Cover the motor and start. 1/2X20. Sometimes, the Icon golf cart becomes unusable due to overinflated or saggy tires. To best protect your batteries, make an effort to wipe down golf cart batteries every month or so. We and our partners use cookies to Store and/or access information on a device. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. A new solenoid of course will serve better than an old or damaged one. if it helps any, i tried the toggle off bit and didnt make a hill of beans difference. It is a very easy fix and can be done in 3 steps. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. When you compare ICON's top speed to other popular brands on the market, it's impressive, to say the least. Once the cord is plugged into your outlet, you may now plug into your cars charge receptacle. Please remember that even when working with 12V, you need to take all proper precautions to be safe. This article is going to help you to recognize some common issues regarding your Icon golf cart and possible DIY solutions. Do not interrupt the charge cycle until the charge indicator is green. When you connect the charger, the charge indicator lights up to show the battery percentage. This site is owned and operated by Yard Floor. Hence, we have come up with a 36-volt, Read More 36 Volt Golf Cart Charger Troubleshooting Guide With Easy SolutionsContinue, Most conventional golf carats come with a stock 8-inch size of wheels. There are numerous reasons and advantages for this. Any authorized ICON EV dealer can perform warranty work on your cart, however, your original dealer is responsible for warranty work after the sale. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. Batteries need to total about 25V 30V as a minimum for the charger to react and start working. CHEAP POWER! The signs to know that there are some problems with the brake are- the feel of the brake pedal may change if pushed. Classic 2 PRO. Only the club car . The battery wont sufficiently charge when plugged in. Dispose of your battery carefully as lead-acid batteries can be an environmental hazard. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-leader-1','ezslot_5',120,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-leader-1-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-leader-1','ezslot_6',120,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-leader-1-0_1');.leader-1-multi-120{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:250px;padding:0;text-align:center!important}. You can transfer the remainder of your warranty from your ICON to its new owner at no cost. ICON golf carts are game-changers, thanks to their comfort, environmental friendliness, and striking looks. When there is something wrong with the batteries, then your cart will not start. However, if you follow a systematic analysis of the potential issues, you should be able to, at last, identify the problem and, in some cases, fix it yourself. If the OBC detects a problem with the charging system or the drive systems it shut down. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. If you have had an encounter with overheating before, it is likely the cause of the issue at hand. Golf carts run on either 48V or 36V and some newer ones 72 volts and usually have 6 volt, 8 volt, or 12 volt batteries to power them. Dedicated to ICON Golf Cart owners both present and future. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. I some cases, you may need to take your cart to a service provider for repair. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 3 years from the date of sale. It comes with premium features like a 48V ICON 5KW 3 Phase High Torque motor, 4-wheel disc brakes, powder-coated steel chassis, a speed limit of 25 mph, lights, and turn signals. The first step is to raise your vehicle. Here is where the use of the battery and discharge levels play a role in the battery health as lead-acid batteries should only be discharged to a maximum of 50% capacity; beyond that, they can rapidly lose performance and reduce their ability to charge. 4406 Madison Industrial Ln. Share your questions, share your pictures, share your customizations, and share your knowledge of ICON Golf Carts. For complicated situations, let an experienced mechanic take charge. They should also be tightened in proper sequence. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. How To Overcome ICON Golf Cart Starting Issues. Water is lost during charging. So, you must need a new one in this case. It is not that costly. Sometimes, the fuse in the charger may have blown, and it needs to be replaced. Can You Mix Old and New Golf Cart Batteries? Ensure there are no leaks or acid build-up around the battery or in the battery compartment, as this will indicate a leak, which needs to be fixed without delay. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. However, it will not cost more than 10$ -30$ to repair leaked or damaged tires. ). The thread of the lug studs is a standard size. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. $99.99 Icon EV Electric Golf Cart 48V Delta Q On Board Battery Charger Brand New. Taking batteries out of charge for prolonged storage may cause them to degrade and lose capacity over time. Its better not to try any DIY process to solve solenoid related problems unless you are an expert. Recharge a deep cycle battery as soon as possible after each use to prevent sulfation. Overcharging Batteries Make sure not to overcharge your golf cart batteries because overcharging may damage them. Your Icon golf cart needs to contain the right amount of air pressure in its tires. Sep 23, 2017. I think they only began selling ICONs just a short time ago so I'm sure they are figuring things out as they go. The best thing to do is to park the golf cart on a flat surface while you change the tire. Link To 48V Club Car On-Board Computers (OBC): http://ow.ly/2fpv50u5CHnToday on GCGTV, we'll look at how to solve the issues that failed OBC technology in Cl. The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. That will make the brake stronger. The following procedure will ensure they reach their full potential. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light.